Material tracking for electronics manufacturing
Material tracking makes package identity, location and movements traceable. allSMT connects process planning with the required transactions and interfaces.
Building blocks for your process
WMS & material tracking
Connect material identity, storage locations and movements into a traceable information base.
SMD component counting
Capture component reel inventory and connect count results to material management.
What we clarify together
| Area | Planning basis |
|---|---|
| Materials | Formats, volumes and identification |
| Process | Demand, preparation and returns |
| Integration | Handovers, interfaces and responsibilities |
Practical questions
Is a part number enough to track individual reels?
Project planning should distinguish a part from each individual package. We recommend a unique package ID linked to part, lot, quantity and location. Also define how partial quantities, replacement labels and returns are handled.
Explore this solutionDoes a warehouse transaction prove use on a particular PCB assembly?
A warehouse transaction initially describes material movement. Evidence down to an assembly also requires a defined link within production. Clarify capture points, data transfers and the required traceability scope.
Explore this solutionHow should we handle discrepancies in remaining quantities?
Define a controlled return process: identify the reel, verify the remainder, approve discrepancies and update inventory. A counting station is one possible component. The agreed handling of differences is essential.
Explore this solutionHow does a rewound or split reel remain traceable?
After a split, each new package needs its own unique ID. Preserve its relationship to the original reel and batch. Record the split quantities, time and responsible process step, and reconcile the quantities against the original reel. Copying the same old label onto both partial reels creates an ambiguous identity and makes later tracing difficult.
Explore this solutionHow are blocked batches kept out of production?
A block should affect the relevant reservation and picking processes as well as appear on screen. Define which system owns the block and how WMS and production receive it. Also check reels already picked and material already at the line. Release should require an authorised person, a recorded reason and a traceable status change.
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